Wind Power Gearbox Oil Condition Solution

With the vigorous development of the wind power industry in recent years, the cumulative installed capacity is also a geometric multiple growth, and as a very important part of the gear box part of the complete equipment, maintenance costs are very high, so the effective online monitoring of gear box components to judge the wear of gear box components is very important. The analysis of the lubricating oil status of the gear box through online monitoring can play a key role.


Program advantage


♦ anti-interference

The unique structural design prevents the impact of high flow of the gearbox and ensures the stability of the sensor data.


♦ Communication protocol

Standardized data output protocol for integrated access of different fault diagnosis systems to create a comprehensive system.


♦ Standard output

Provide readable data in line with national standards and industry standards, reduce the difficulty of data analysis, and achieve rapid fault analysis.


♦ Reliable quality

The system design guarantees a service life of more than 5 years, reducing the additional cost of subsequent maintenance.



Two deployment plans for smart wind power

 

Bypass scheme

 -Wind power intelligent oil monitoring system


Wind power smart oil monitoring system adopts a new SAE tee interface between the original SAE joint and the mechanical pump to introduce oil to the online oil monitoring sensor, and the oil return port is connected to the pressure measuring joint or plug of the filter to achieve oil circuit circulation. Data collection, data analysis, data display (localization), and data upload cloud servers can be integrated, truly saving worry, money and effort, and monitoring data is stable and reliable.



Monitoring index:
Viscosity, oil quality, temperature, density, moisture content, saturation, moisture content, ferromagnetic wear particles, non-ferromagnetic wear particles, wear concentration

Adaptive flange:SAE2.0\3.0\2.5

Adapted oil:Fan gear oil

Application Sensors:ISL-B Bypass multi-function oil sensor



Main route scheme

 -Wind power intelligent oil monitoring system


The main multi-energy scheme adopts the form of flange joint, and the sensor integrates a variety of monitoring indicators. One sensor can replace the traditional three sensor monitoring indicators. The ingenious internal design solves the problem of the detection rate of wear particles under large flow rate, ensuring that the sensor can perform the condition monitoring in the best working state under different speed and flow rate. To ensure the safety of the operation of the fan, the design of the flange adapter ADAPTS to more than 90% of the fan installation on the market, so as to achieve high adaptability, and the economy currently occupies more than 50% of the market market share of the fan


Monitoring index:Viscosity, oil quality, temperature, density, moisture content, saturation, moisture content, ferromagnetic wear particles, non-ferromagnetic wear particles, wear concentration

Adaptive flange:SAE2.0\3.0\2.5

Adapted oil:Fan gear oil

Application Sensors:ISL-Z Main road multi-function oil sensor



Predictive maintenance solutions for wind power


Related Product

ISL-B Bypass Multi-function Oil Sensor

Adopts bypass installation design, real-time monitoring of viscosity, moisture and wear debris. Standard SAE tee joint, easy retrofitting for running wind turbine units.

ISL-Z Main Pipeline Multi-function Oil Sensor

Flange installation for main oil circuit, integrates 3 detection functions in one. Perfect for large flow lubrication systems of wind power gearboxes.

Wind Power Intelligent Oil Monitoring System

All-in-one device for data collection, local display and cloud transmission. Strong anti-electromagnetic interference, long service life, support customized wind farm solutions.