Description
The new-generation IOL-H3 series online oil monitoring system is equipped with a digital dynamic control platform, integrating a high-resolution image sensing module and a self-developed broadband impedance spectrum analysis technology. It features a built-in industrial-grade 10-inch human–machine interface, and is fully compatible with the acquisition of mechanical operating parameters such as vibration, pressure, and flow.The system adopts a multi-physics composite sensor array with micron-level detection accuracy, enabling precise identification of: Viscosity degradation gradients;
Wear particle morphology characteristics; Contaminant concentration distribution. Through an edge computing engine, real-time data modeling and trend prediction are achieved, effectively supporting early fault warnings and intelligent maintenance decisions for critical equipment.. This significantly reduces the risk of unplanned downtime and maintenance costs, helping enterprises achieve predictive maintenance and enhanced equipment management efficiency.
The system intelligently monitors oil contamination conditions and effectively identifies: Air bubbles, Water, Fibers, Impurities, Acid value. Oil contamination is classified and output for predictive maintenance. Dynamic image data can be output in as fast as 2 seconds, with detection results updated every 30 seconds.
Resistivity Measurement Technology, Targeting the core of oil quality, resistivity measurement technology precisely analyzes the content of conductive ions by detecting dissolved acidic substances and other soluble contaminants in oil. It enables online monitoring of resistivity (Ω·cm) and temperature (°C) as key physicochemical indicators.
Main Unit Parameters | |
Operating Mode | Fully Automatic (Programmable) |
Display | 10-inch Industrial Touch Screen (1920 × 1080) |
Circulation Mode | Automatic Circulating Sampling (Built-in Pump) |
Communication | 4G / 5G / WiFi / Ethernet / RS485 / RS232 / Fiber |
Cloud Platform | WeChat Mini Program / Web Platform |
Physicochemical Analysis (Optional) | |
Physicochemical Parameters | Viscosity (10–1500 cP) / Density (600–1500 kg/m³) / Oil Quality Index (1–80) / Temperature (–35 to +85 °C) |
Water Content | Water Saturation (0.03–1 Aw) / Water Ratio (0.03–100%) / Water Content (1–10,000 ppm) |
Contaminant Particles | 1–400 µm, 8 Channels, ISO / GJB / NAS / GB Standards Optional |
Wear Particles | Ferromagnetic Wear Particles ≥ 30 µm, Non-Ferromagnetic Wear Particles ≥ 120 µm |
Image Analysis (Optional) | |
Dynamic Particle Detection | Fatigue Wear, Sliding Wear, Cutting Wear, Fibers, Contaminants, Air Bubbles |
Detection Range | Particle Size Range: 1–800 µm |
Oil Aging Analysis (Optional) | |
Resistivity | 1 × 10⁹ Ω·cm – 1 × 10¹² Ω·cmResolution: 0.1 × 10⁹ Ω·cm |
Impedance Spectrum | Oxidation Products / Water / Contaminants / Acid Value / Alkalinity / Diesel Dilution / Soot / Ethylene Glycol (Configured on Demand) |
Oxidation (Acid Value) | 15–200 mgKOH/g, Accuracy ±3 mgKOH/g |
Automatic Control Module | |
Vibration Acquisition | 0.1–50 mm/s |
Pressure Acquisition | 0.1–10 MPa |
Flow Measurement | 1–1000 ml/min |
Protection Functions | Leakage Protection, Overpressure Protection, Vibration Protection, Temperature Protection, Automatic Start/Stop |
Electromagnetic Control | Pre-programmed |
Operating Environment | |
Pressure Range | 0.1–30 bar (Up to 410 bar with optional pressure-reducing valve) |
Oil Flow Velocity | 0.2 m/s – 1 m/s |
Storage Temperature | –40 to +85 °C |
Communication Protocol | Wired RS485 MODBUS RTU (RS232 Optional Output) |
Operating Voltage | AC 220 V |
Power Consumption | ≤ 50 W |
Power Cable | 3-core Aviation Connector Cable |
Signal Interface | 4-core Aviation Connector Cable |