Description
The IOL-EX explosion-proof online oil monitoring system is an intelligent monitoring solution developed for hazardous industrial environments. Certified for explosion protection (IECEx), it is suitable for flammable and explosive scenarios such as petrochemical refining and coal mining machinery. The system integrates a multi-channel, high-precision sensor array (resolution down to 0.1 μm) to capture key parameters in real time, including oil viscosity degradation, abnormal metal wear debris, and contamination ingress. Built-in AI algorithms automatically compare data against more than 20 oil aging models to provide accurate early warnings of potential equipment failures. A triple active-protection mechanism enables millisecondlevel safety responses under leakage, overpressure, excessive vibration, and other abnormal conditions. Field validation at large energy groups indicates the system can reduce unplanned downtime risk by up to 60% and extend equipment lifecycle by more than 35%, delivering 24/7 digital health management for industrial assets.
Product parameter
Main Parameters | |
Operating Mode | Automatic (Programmable) |
Display Mode | 7-Inch Explosion-Proof Screen |
Circulation Mode | Automatic Circulation Sampling |
Remote Monitoring | 4G/5G/WIFI/Network Port/RS485/232/Fiber/CAN |
Cloud Platform | WeChat Mini Program/Web Version |
Physical Analysis | |
Physicochemical indicators | Viscosity (10-1500 cP) / Density (600-1500 kg/m³) / Oil quality (1-80) / Temperature (-35～+85℃) |
Water Content | Water Activity (0.03–1 Aw), Water Content (0.03–100%), Micro Water Content (1–10000 ppm) |
Contaminants | 1–400 µm, 8 Channels, ISO/GJB/NAS/GB Available |
Wear Particles | Ferromagnetic ≥30 µm, Non-Ferromagnetic ≥120 µm |
Image Analysis | |
Dynamic Particle Detection | Fatigue Wear, Sliding Wear, Cutting Wear, Fibers, Impurities |
Detection Range | Particle Detection Range: 1–800 µm |
Aging Analysis | |
Resistivity | 1×10^9 Ω·cm ~ 1×10^12 Ω·cm, Resolution: 0.1×10^9 Ω·cm |
Impedance Spectrum | Oxidants/Water/Impurities/Acid Value/Alkaline Value/Diesel Dilution/Soot/Ethylene Glycol (Optional) |
Oxidants | 15–200 mgKOH/g, Accuracy ±3 mgKOH/g |
Automatic Control Module | |
Vibration Collection | 0.1–50 mm/s |
Pressure Collection | 0.1–10 MPa |
Flow Measurement | 1–1000 ml/min |
Protection Mechanism | Leak Protection, Over-pressure Protection, Vibration Protection, Temperature Protection, Auto Start/Stop |
Electromagnetic Control | Pre-programmed |
Operating Environment | |
Pressure Range | 0.1–30 bar (Optional Pressure Valve up to 100 bar) |
Oil Flow Speed | 0.2 m/s–1 m/s |
Storage Temperature | -40 to +85°C |
Communication Protocols | MODBUS RTU, TCP, API (MQTT) |
Operating Voltage | DC 24V/AC 220V |
Power Consumption | ≤50 W |
Cable | Explosion-Proof Armored Cable (Loose Hanging) |
Signal Interface | Explosion-Proof Armored Cable (Loose Hanging) |